By Donald H. Harrison
CARLSBAD, Calif.— Home in the Bronx after World War II and studying chemistry
at college, Gerry Greber decided to find the answer to the question that has
perplexed lovers of Jewish cooking for generations. His mother didn't measure
her ingredients, she pinched them, or sprinkled them, or scooped them, and, of
course, whatever meal she was preparing always came out perfect. But how could
this be translated into a workable recipe?
So Greber brought scales and tubes to his mother's kitchen, and observed as she
made another luscious dinner. But, on this occasion, whenever she started
to add an ingredient to the mix, he stopped her in midair and had her put the
ingredients first into one of his devices. He wrote in a little notebook
the exact number of grams or the precise volume of each ingredient. That
evening, Mama's dinner was delicious, so Greber was satisfied that there in his
very own notebook was the elusive secret of Jewish cooking—or, at least, of
his mother's kashe varnishkes. Of course, there remained one final
test. Using the recipe he had so carefully constructed, he needed to
reproduce his mother's cooking.
Greber,
78, laughed as he remembered the story that had occurred more than a half
century ago. "And then?" asked I, leaning forward in
anticipation over coffee at a restaurant in his retirement city of Carlsbad.
"Horrible!" he responded. "It tasted horrible." Our
waitress, walking by, looked startled, but soon realized we were talking about
something that had happened long ago. Greber's story illustrates the maxim that
neither the secret of a Jewish mother's cooking, nor of her wisdom, can be set
down in simple writing. (Please see Greber's companion
story for further proof.)
He didn't know it then, but that incident was the beginning of Greber's career
in the food industry. He went on to complete a bachelor's degree in
chemistry at CCNY and postgraduate work at Columbia University. He worked
in Washington D.C. at a government laboratory, then moved to Illinois where he
had jobs with Pillsbury, Air-Wick and A.E. Staley over the next decade. At A.E.
Staley.
In 1961, he went to General Foods which had a line of soap products including
S.O.S. cleaning pads—a competitor to Brillo. Greber set to work making a new
product, a combination detergent and fabric softener. The idea was
that people washing their clothes should be able to simply put the product into
the washing machine, at one time, instead of having to first put in the
detergent, then return to the washing machine to add the fabric softener during
the rinse cycle.
Greber developed a formula that worked right in the laboratory. The next
step was to produce it in a commercial quantity. Barely had the lid been
placed on the 25th drum of the product when General Foods sold the S.O.S.
division of its business to Brillo, ending the competition. The decision
was made to abandon the combination fabric softener-detergent product, and
Greber was told to simply keep it, or dispose of it, whichever he
preferred. He brought the drums home to his wife Marilyn and they didn't
have to buy laundry detergents again for more than five years.
With no more soaps to make, Greber was assigned as a product development manager
in General Foods' Kool-Aid Division, named after one of General Foods'
most successful brands. One of the first products that Greber helped to develop
was Open Pit Barbecue Sauce.
"Barbecue sauce is a blend of tomato paste and certain
seasonings," he said. "And we just worked these blends day and
night, finding different levels of tomato paste and seasonings." Once they
produced a product in the laboratory that the research team thought tasted
pretty good, they asked people in the factory to taste it. If the factory
workers (who developed pretty discerning tastes) thought the product was good,
the next step was a "home test," in which consumers would be asked to
rate the product against that of the market leader.
Greber and the others in the laboratory hoped at-home consumers would prefer
their product by a wide margin, but a tie, or even a near tie, such as 52
percent to 48 percent in favor of the market leader, was sufficient to tell the
laboratory it was on the right track.
"Once you get that formula up, then you market it, and then the second part
of the project begins," Greber said. "How do we make it more
profitable ? Now we have a target to shoot for. We try to make the
same product at a lower cost, and that is the big name of the game. By
reducing the costs it becomes really profitable."
Reducing costs means substituting ingredients or changing the proportions of
those ingredients in the hope that the product will taste the same or even
better, so it can be called "new and improved." Another product under
Greber's supervision at that time was Good Seasons Salad Dressing. The
difference between a good salad dressing and a bad one was how spices were
blended.
General Foods would purchase spices from various "flavor houses," that
specialized in accumulating them, then would test them in various blends, trying
to come up with dressings that could survive the taste gauntlet of laboratory
technicians, factory workers and household consumers. Based on the cost of each
ingredient, company accountants would determine whether this or that mixture
would permit the product to be competitively priced. The laboratory team
could be creative, just so long as they brought the product in under the current
price.
Sometimes the tests were successful. Sometimes they ended up like young
Greber's attempt to duplicate Mama's cooking. But the testing went on, day
after day, year after year.
Meanwhile, the marketing division of General Foods conducted focus groups with
consumers. Consumers who typically were housewives were asked what kind of
products would they like One group of women told the marketers how much
they hated to make fried chicken. Dip the chicken in the egg, dunk it in
the flour, fry it in the oil, clean up the whole mess! Wasn't there anyway
to simplify the process?
So the marketers put the question to Greber and his food chemists, and for a
year, they experimented, and tested, and tested and experimented, and then they
brought out their product: Shake 'n Bake. The eggs, the flour, the
seasonings, the cooking oil taste from hydrogenated fats, all were pre-mixed.
All anyone needed to do was drop the chicken into the bag, and then put the
coated chicken into the oven, and it would taste similar to fried chicken—but
without the mess.
Once the product was developed, the testing continued. Less of this spice,
more of that one. New flavors were added to appeal to different
tastes.
Besides Shake 'n Bake product lines of
chicken, there were also Shake 'n Bake product lines of fish and pork
Although he supervised development of the latter product, Greber said he
never tasted it—nor did he have to. Like all the other food
products, the Shake n' Bake pork went through the process of taste tests (by
other people) in the laboratory, factory and at home. Everything was done
by the numbers.
About the same time, General Foods was also working on the idea of cooking the
dinner right in the bag. Another company developed the bag, but Greber's
laboratory was working on the ingredients in which to cook the meat. One
day during a test of this product, a door blew off an oven in the laboratory's
test oven!
Greber's team conducted various tests to
determine what went wrong, learning that as the result of a process known as
super-heating, the bag had exploded. The way to prevent a recurrence of such an
explosion, they learned, was to make sure that there was sufficient flour in the
bag before it was placed into the oven. General Foods thanked Greber for
his analysis, then decided to abandon the product line, fearing a consumer could
be hurt at home using the product. Today, said Greber, other companies do
market cooking bags, but if you read the instructions, you'll see it is
important to put flour inside the bag to prevent "bursting."
In a 25-year career with General Foods, before his retirement in 1986, Greber
worked on numerous products familiar to anyone who has a pantry, or has shopped
in a grocery store. He even worked in General Food's pet foods division,
which manufactured for dogs wrapped meat mixtures that retained their
moistness, as well as various kinds of dry dog foods.
You probably can intuit how they tested the products for the dogs.
Carefully measured amounts of food would be placed in two bowls. In one
would go the product of the market leader; in the other the product under
development. The dogs would eat what they wanted, sometimes preferring one
brand over the other, sometimes seeming to like the brands equally.
Whatever was left over in their bowls was again measured. Whichever bowl
had less food was judged the winner. If the product under development
proved competitive, that is in the 52-48 percent range, it went on to Phase Two
testing.
I asked Greber what dogs really like in their food.
"Fat!" he responded. No matter how many times the food laboratory
produced low-fat dog food, or healthy dog foods, the dogs would overwhelmingly
prefer those with fat. Dog food without fat is like, well, chopped
liver without shmaltz. It can be eaten, but who wants to?
Whatever dog food product General Foods manufactured had
two important requirements in addition to price. First, said Greber, they
had to meet the nutritional requirements of a dog's daily diet. And,
second, said Greber, lowering his voice, they had to be fit for human
consumption. The sad fact of the matter was, he said, that in some poorer
neighborhoods around the country, people were intentionally purchasing dog food
for themselves, so desperate was their poverty.
Two other important aspects of Greber's food career were the testing of new
technology for the food product business and serving as liaison to the mashgiach
for those products which would bear the kosher symbol.
Greber helped introduce extruders to the General Foods manufacturing line.
These devices, obtained from Germany, could shape the food while cooking
it.
Kosher products were made in vats that would be cleaned with boiling water over
two days before the food was added, he said. How did that job get added to
his portfolio? "I was the only Jew around at the
time!"
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